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EN 1.4542 Stainless Steel vs. EN AC-21100 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while EN AC-21100 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is EN AC-21100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 5.7 to 20
6.2 to 7.3
Fatigue Strength, MPa 370 to 640
79 to 87
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
340 to 350
Tensile Strength: Yield (Proof), MPa 580 to 1300
210 to 240

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1430
670
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
100

Otherwise Unclassified Properties

Base Metal Price, % relative 13
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.7
8.0
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
19 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
300 to 400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 31 to 52
31 to 33
Strength to Weight: Bending, points 26 to 37
36 to 37
Thermal Diffusivity, mm2/s 4.3
48
Thermal Shock Resistance, points 29 to 49
15

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.7
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
4.2 to 5.2
Iron (Fe), % 69.6 to 79
0 to 0.19
Manganese (Mn), % 0 to 1.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.18
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1