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EN 1.4542 Stainless Steel vs. EN AC-42000 Aluminum

EN 1.4542 stainless steel belongs to the iron alloys classification, while EN AC-42000 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4542 stainless steel and the bottom bar is EN AC-42000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 5.7 to 20
1.1 to 2.4
Fatigue Strength, MPa 370 to 640
67 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 880 to 1470
170 to 270
Tensile Strength: Yield (Proof), MPa 580 to 1300
95 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1430
610
Melting Onset (Solidus), °C 1380
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
160
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
38
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
130

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
8.0
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 62 to 160
2.8 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 4360
64 to 370
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 31 to 52
18 to 28
Strength to Weight: Bending, points 26 to 37
26 to 35
Thermal Diffusivity, mm2/s 4.3
66
Thermal Shock Resistance, points 29 to 49
7.9 to 12

Alloy Composition

Aluminum (Al), % 0
89.9 to 93.3
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 3.0 to 5.0
0 to 0.2
Iron (Fe), % 69.6 to 79
0 to 0.55
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.2 to 0.65
Manganese (Mn), % 0 to 1.5
0 to 0.35
Molybdenum (Mo), % 0 to 0.6
0
Nickel (Ni), % 3.0 to 5.0
0 to 0.15
Niobium (Nb), % 0 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
6.5 to 7.5
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15