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EN 1.4606 Stainless Steel vs. 6025 Aluminum

EN 1.4606 stainless steel belongs to the iron alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4606 stainless steel and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 23 to 39
2.8 to 10
Fatigue Strength, MPa 240 to 420
67 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 410 to 640
110 to 140
Tensile Strength: Ultimate (UTS), MPa 600 to 1020
190 to 240
Tensile Strength: Yield (Proof), MPa 280 to 630
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 300
410
Maximum Temperature: Mechanical, °C 910
160
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 14
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.9
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 26
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 6.0
8.5
Embodied Energy, MJ/kg 87
150
Embodied Water, L/kg 170
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 190 to 200
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 1010
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 21 to 36
19 to 24
Strength to Weight: Bending, points 20 to 28
26 to 31
Thermal Diffusivity, mm2/s 3.7
54
Thermal Shock Resistance, points 21 to 35
8.2 to 10

Alloy Composition

Aluminum (Al), % 0 to 0.35
91.7 to 96.3
Boron (B), % 0.0010 to 0.010
0
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 13 to 16
0 to 0.2
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 49.2 to 59
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 1.0 to 2.0
0.6 to 1.4
Molybdenum (Mo), % 1.0 to 1.5
0
Nickel (Ni), % 24 to 27
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 1.0
0.8 to 1.5
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 1.9 to 2.3
0 to 0.2
Vanadium (V), % 0.1 to 0.5
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15