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EN 1.4634 Stainless Steel vs. 4004 Aluminum

EN 1.4634 stainless steel belongs to the iron alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4634 stainless steel and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 21
2.4
Fatigue Strength, MPa 180
42
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 340
63
Tensile Strength: Ultimate (UTS), MPa 540
110
Tensile Strength: Yield (Proof), MPa 280
60

Thermal Properties

Latent Heat of Fusion, J/g 290
540
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 21
130
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.9
8.0
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 140
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 93
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 200
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 20
12
Strength to Weight: Bending, points 19
20
Thermal Diffusivity, mm2/s 5.8
58
Thermal Shock Resistance, points 19
5.1

Alloy Composition

Aluminum (Al), % 0.2 to 1.5
86 to 90
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 17.5 to 18.5
0
Copper (Cu), % 0 to 0.5
0 to 0.25
Iron (Fe), % 74.9 to 81.8
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 0.5
0
Niobium (Nb), % 0.3 to 1.0
0
Phosphorus (P), % 0 to 0.050
0
Silicon (Si), % 0.2 to 1.5
9.0 to 10.5
Sulfur (S), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15