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EN 1.4646 Stainless Steel vs. 5252 Aluminum

EN 1.4646 stainless steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4646 stainless steel and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
68 to 75
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 34
4.5 to 11
Fatigue Strength, MPa 340
100 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
25
Shear Strength, MPa 500
140 to 160
Tensile Strength: Ultimate (UTS), MPa 750
230 to 290
Tensile Strength: Yield (Proof), MPa 430
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
180
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1340
610
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.7
Embodied Energy, MJ/kg 41
160
Embodied Water, L/kg 160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 220
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 460
210 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 27
23 to 30
Strength to Weight: Bending, points 24
31 to 36
Thermal Shock Resistance, points 16
10 to 13

Alloy Composition

Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 0.020 to 0.1
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 1.5 to 3.0
0 to 0.1
Iron (Fe), % 59 to 67.3
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 10.5 to 12.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 3.5 to 4.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.050
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1