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EN 1.4938 Stainless Steel vs. 1435 Aluminum

EN 1.4938 stainless steel belongs to the iron alloys classification, while 1435 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4938 stainless steel and the bottom bar is 1435 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 16 to 17
4.1 to 32
Fatigue Strength, MPa 390 to 520
27 to 49
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 540 to 630
54 to 87
Tensile Strength: Ultimate (UTS), MPa 870 to 1030
81 to 150
Tensile Strength: Yield (Proof), MPa 640 to 870
23 to 130

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 750
170
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 30
230
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
60
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
200

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.3
8.2
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 110
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
5.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 1050 to 1920
3.8 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 31 to 37
8.3 to 15
Strength to Weight: Bending, points 26 to 29
15 to 23
Thermal Diffusivity, mm2/s 8.1
93
Thermal Shock Resistance, points 30 to 35
3.6 to 6.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 99.7
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.020
Iron (Fe), % 80.5 to 84.8
0.3 to 0.5
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.4 to 0.9
0 to 0.050
Molybdenum (Mo), % 1.5 to 2.0
0
Nickel (Ni), % 2.0 to 3.0
0
Nitrogen (N), % 0.020 to 0.040
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.15
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0.25 to 0.4
0
Zinc (Zn), % 0
0 to 0.1

Comparable Variants