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EN 1.4945 Stainless Steel vs. 5042 Aluminum

EN 1.4945 stainless steel belongs to the iron alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4945 stainless steel and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 19 to 34
1.1 to 3.4
Fatigue Strength, MPa 230 to 350
97 to 120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 430 to 460
200
Tensile Strength: Ultimate (UTS), MPa 640 to 740
340 to 360
Tensile Strength: Yield (Proof), MPa 290 to 550
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 920
180
Melting Completion (Liquidus), °C 1490
640
Melting Onset (Solidus), °C 1440
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 14
130
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 5.0
8.8
Embodied Energy, MJ/kg 73
150
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 180
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 760
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22 to 25
35 to 37
Strength to Weight: Bending, points 20 to 22
40 to 42
Thermal Diffusivity, mm2/s 3.7
53
Thermal Shock Resistance, points 14 to 16
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0.040 to 0.1
0
Chromium (Cr), % 15.5 to 17.5
0 to 0.1
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 57.9 to 65.7
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 1.5
0.2 to 0.5
Nickel (Ni), % 15.5 to 17.5
0
Niobium (Nb), % 0.4 to 1.2
0
Nitrogen (N), % 0.060 to 0.14
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.3 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 2.5 to 3.5
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15