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EN 1.4962 Stainless Steel vs. 7204 Aluminum

EN 1.4962 stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4962 stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 22 to 34
11 to 13
Fatigue Strength, MPa 210 to 330
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 420 to 440
130 to 220
Tensile Strength: Ultimate (UTS), MPa 630 to 690
220 to 380
Tensile Strength: Yield (Proof), MPa 260 to 490
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 910
210
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1440
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 14
150
Thermal Expansion, µm/m-K 16
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 23
9.5
Density, g/cm3 8.1
2.9
Embodied Carbon, kg CO2/kg material 4.1
8.4
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 150
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 170
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 610
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 21 to 24
21 to 36
Strength to Weight: Bending, points 20 to 21
28 to 40
Thermal Diffusivity, mm2/s 3.7
58
Thermal Shock Resistance, points 14 to 16
9.4 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 94.8
Boron (B), % 0.0015 to 0.0060
0
Carbon (C), % 0.070 to 0.15
0
Chromium (Cr), % 15.5 to 17.5
0 to 0.3
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 62.1 to 69
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.5
0.2 to 0.7
Nickel (Ni), % 12.5 to 14.5
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.4 to 0.7
0 to 0.2
Tungsten (W), % 2.5 to 3.0
0
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15