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EN 1.5024 Steel vs. 7021 Aluminum

EN 1.5024 steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.5024 steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 670 to 1930
460

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 400
200
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
510
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 50
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 45
1140

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 24 to 69
44
Strength to Weight: Bending, points 22 to 45
45
Thermal Diffusivity, mm2/s 14
59
Thermal Shock Resistance, points 20 to 58
20

Alloy Composition

Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.42 to 0.5
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 96.7 to 97.6
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.5 to 0.8
0 to 0.1
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 1.5 to 2.0
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15