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EN 1.5024 Steel vs. EN AC-45000 Aluminum

EN 1.5024 steel belongs to the iron alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.5024 steel and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 470
77
Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 670 to 1930
180

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 50
120
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.5
81

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.4
7.7
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 45
1070

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 24 to 69
17
Strength to Weight: Bending, points 22 to 45
24
Thermal Diffusivity, mm2/s 14
47
Thermal Shock Resistance, points 20 to 58
8.0

Alloy Composition

Aluminum (Al), % 0
82.2 to 91.8
Carbon (C), % 0.42 to 0.5
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
3.0 to 5.0
Iron (Fe), % 96.7 to 97.6
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0
0 to 0.55
Manganese (Mn), % 0.5 to 0.8
0.2 to 0.65
Nickel (Ni), % 0
0 to 0.45
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 1.5 to 2.0
5.0 to 7.0
Sulfur (S), % 0 to 0.025
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 2.0
Residuals, % 0
0 to 0.35