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EN 1.5402 Steel vs. 5154 Aluminum

EN 1.5402 steel belongs to the iron alloys classification, while 5154 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.5402 steel and the bottom bar is 5154 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 23
3.4 to 20
Fatigue Strength, MPa 260
100 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 370
140 to 210
Tensile Strength: Ultimate (UTS), MPa 580
240 to 360
Tensile Strength: Yield (Proof), MPa 370
94 to 270

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 410
190
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.7
8.8
Embodied Energy, MJ/kg 22
150
Embodied Water, L/kg 49
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
11 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 360
64 to 540
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 21
25 to 37
Strength to Weight: Bending, points 20
32 to 42
Thermal Diffusivity, mm2/s 14
52
Thermal Shock Resistance, points 17
10 to 16

Alloy Composition

Aluminum (Al), % 0
94.4 to 96.8
Carbon (C), % 0 to 0.18
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.3 to 98.7
0 to 0.4
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0.9 to 1.4
0 to 0.1
Molybdenum (Mo), % 0.4 to 0.6
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0.040 to 0.080
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15