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EN 1.5503 Steel vs. 6060 Aluminum

EN 1.5503 steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.5503 steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 12 to 17
9.0 to 16
Fatigue Strength, MPa 180 to 280
37 to 70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 270 to 320
86 to 130
Tensile Strength: Ultimate (UTS), MPa 400 to 520
140 to 220
Tensile Strength: Yield (Proof), MPa 270 to 430
71 to 170

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
160
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 52
210
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
180

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 46
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41 to 81
13 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 490
37 to 210
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 14 to 19
14 to 23
Strength to Weight: Bending, points 15 to 18
22 to 30
Thermal Diffusivity, mm2/s 14
85
Thermal Shock Resistance, points 12 to 15
6.3 to 9.9

Alloy Composition

Aluminum (Al), % 0
97.9 to 99.3
Boron (B), % 0.00080 to 0.0050
0
Carbon (C), % 0.16 to 0.2
0
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 98.4 to 99.239
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0.6 to 0.8
0 to 0.1
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.3
0.3 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15