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EN 1.5535 Steel vs. SAE-AISI 1025 Steel

Both EN 1.5535 steel and SAE-AISI 1025 steel are iron alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is EN 1.5535 steel and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 180
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 22
17 to 28
Fatigue Strength, MPa 210 to 320
190 to 280
Poisson's Ratio 0.29
0.29
Reduction in Area, % 62 to 72
45 to 57
Shear Modulus, GPa 73
73
Shear Strength, MPa 320 to 370
290 to 310
Tensile Strength: Ultimate (UTS), MPa 450 to 1490
450 to 500
Tensile Strength: Yield (Proof), MPa 300 to 500
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 50
52
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 19
18
Embodied Water, L/kg 48
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 250
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 680
170 to 470
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 16 to 53
16 to 18
Strength to Weight: Bending, points 17 to 37
17 to 18
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 13 to 44
14 to 16

Alloy Composition

Boron (B), % 0.00080 to 0.0050
0
Carbon (C), % 0.2 to 0.25
0.22 to 0.28
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 97.6 to 98.9
99.03 to 99.48
Manganese (Mn), % 0.9 to 1.2
0.3 to 0.6
Phosphorus (P), % 0 to 0.025
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0 to 0.025
0 to 0.050

Comparable Variants