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EN 1.6522 Steel vs. 6060 Aluminum

EN 1.6522 steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.6522 steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 500 to 1460
140 to 220

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 410
160
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 39
210
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
180

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 51
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 18 to 52
14 to 23
Strength to Weight: Bending, points 18 to 36
22 to 30
Thermal Diffusivity, mm2/s 10
85
Thermal Shock Resistance, points 15 to 43
6.3 to 9.9

Alloy Composition

Aluminum (Al), % 0 to 0.050
97.9 to 99.3
Carbon (C), % 0.17 to 0.23
0
Chromium (Cr), % 0.35 to 0.7
0 to 0.050
Copper (Cu), % 0 to 0.3
0 to 0.1
Iron (Fe), % 96.6 to 98.5
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0.6 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.15 to 0.25
0
Nickel (Ni), % 0.4 to 0.7
0
Oxygen (O), % 0 to 0.0020
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15