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EN 1.8509 Steel vs. 2095 Aluminum

EN 1.8509 steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 11
8.5
Fatigue Strength, MPa 580
200
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 680
410
Tensile Strength: Ultimate (UTS), MPa 1130
700
Tensile Strength: Yield (Proof), MPa 940
610

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 440
210
Melting Completion (Liquidus), °C 1450
660
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 39
130
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
31
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.6
8.6
Embodied Energy, MJ/kg 22
160
Embodied Water, L/kg 65
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
57
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
2640
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 40
65
Strength to Weight: Bending, points 31
59
Thermal Diffusivity, mm2/s 10
49
Thermal Shock Resistance, points 33
31

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
91.3 to 94.9
Carbon (C), % 0.38 to 0.45
0
Chromium (Cr), % 1.5 to 1.8
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 95.5 to 97.1
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.4 to 0.7
0 to 0.25
Molybdenum (Mo), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.035
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15