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EN 1.8509 Steel vs. 5088 Aluminum

EN 1.8509 steel belongs to the iron alloys classification, while 5088 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is 5088 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 11
29
Fatigue Strength, MPa 580
180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 680
200
Tensile Strength: Ultimate (UTS), MPa 1130
310
Tensile Strength: Yield (Proof), MPa 940
150

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 440
200
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 39
120
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
29
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
98

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.6
9.0
Embodied Energy, MJ/kg 22
150
Embodied Water, L/kg 65
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
76
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 40
32
Strength to Weight: Bending, points 31
38
Thermal Diffusivity, mm2/s 10
51
Thermal Shock Resistance, points 33
14

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
92.4 to 94.8
Carbon (C), % 0.38 to 0.45
0
Chromium (Cr), % 1.5 to 1.8
0 to 0.15
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 95.5 to 97.1
0.1 to 0.35
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0.4 to 0.7
0.2 to 0.5
Molybdenum (Mo), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 0.2
Sulfur (S), % 0 to 0.035
0
Zinc (Zn), % 0
0.2 to 0.4
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15