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EN 1.8509 Steel vs. 520.0 Aluminum

EN 1.8509 steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 340
75
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 11
14
Fatigue Strength, MPa 580
55
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 680
230
Tensile Strength: Ultimate (UTS), MPa 1130
330
Tensile Strength: Yield (Proof), MPa 940
170

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 440
170
Melting Completion (Liquidus), °C 1450
600
Melting Onset (Solidus), °C 1410
480
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 39
87
Thermal Expansion, µm/m-K 13
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
21
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
72

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.6
9.8
Embodied Energy, MJ/kg 22
160
Embodied Water, L/kg 65
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
39
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
230
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 40
35
Strength to Weight: Bending, points 31
41
Thermal Diffusivity, mm2/s 10
37
Thermal Shock Resistance, points 33
14

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
87.9 to 90.5
Carbon (C), % 0.38 to 0.45
0
Chromium (Cr), % 1.5 to 1.8
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 95.5 to 97.1
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0.4 to 0.7
0 to 0.15
Molybdenum (Mo), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 0.25
Sulfur (S), % 0 to 0.035
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15