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EN 1.8509 Steel vs. 7076 Aluminum

EN 1.8509 steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 340
160
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 11
6.2
Fatigue Strength, MPa 580
170
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
27
Shear Strength, MPa 680
310
Tensile Strength: Ultimate (UTS), MPa 1130
530
Tensile Strength: Yield (Proof), MPa 940
460

Thermal Properties

Latent Heat of Fusion, J/g 250
380
Maximum Temperature: Mechanical, °C 440
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
460
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 39
140
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
100

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.6
8.0
Embodied Energy, MJ/kg 22
150
Embodied Water, L/kg 65
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
31
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
1510
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 40
49
Strength to Weight: Bending, points 31
48
Thermal Diffusivity, mm2/s 10
54
Thermal Shock Resistance, points 33
23

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
86.9 to 91.2
Carbon (C), % 0.38 to 0.45
0
Chromium (Cr), % 1.5 to 1.8
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 95.5 to 97.1
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0.4 to 0.7
0.3 to 0.8
Molybdenum (Mo), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 0.4
Sulfur (S), % 0 to 0.035
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15