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EN 1.8509 Steel vs. EN AC-51200 Aluminum

EN 1.8509 steel belongs to the iron alloys classification, while EN AC-51200 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is EN AC-51200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 340
80
Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 11
1.1
Fatigue Strength, MPa 580
100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Tensile Strength: Ultimate (UTS), MPa 1130
220
Tensile Strength: Yield (Proof), MPa 940
150

Thermal Properties

Latent Heat of Fusion, J/g 250
410
Maximum Temperature: Mechanical, °C 440
170
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 39
92
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
22
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
74

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.6
9.6
Embodied Energy, MJ/kg 22
150
Embodied Water, L/kg 65
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 40
24
Strength to Weight: Bending, points 31
31
Thermal Diffusivity, mm2/s 10
39
Thermal Shock Resistance, points 33
10

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
84.5 to 92
Carbon (C), % 0.38 to 0.45
0
Chromium (Cr), % 1.5 to 1.8
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 95.5 to 97.1
0 to 1.0
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
8.0 to 10.5
Manganese (Mn), % 0.4 to 0.7
0 to 0.55
Molybdenum (Mo), % 0.2 to 0.35
0
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.4
0 to 2.5
Sulfur (S), % 0 to 0.035
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15