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EN AC-21100 Aluminum vs. SAE-AISI 1080 Steel

EN AC-21100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21100 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 6.2 to 7.3
11
Fatigue Strength, MPa 79 to 87
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 340 to 350
770 to 870
Tensile Strength: Yield (Proof), MPa 210 to 240
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 670
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 100
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 21
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 400
610 to 920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 31 to 33
27 to 31
Strength to Weight: Bending, points 36 to 37
24 to 26
Thermal Diffusivity, mm2/s 48
14
Thermal Shock Resistance, points 15
25 to 29

Alloy Composition

Aluminum (Al), % 93.4 to 95.7
0
Carbon (C), % 0
0.75 to 0.88
Copper (Cu), % 4.2 to 5.2
0
Iron (Fe), % 0 to 0.19
98.1 to 98.7
Manganese (Mn), % 0 to 0.55
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.18
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0