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EN AC-21100 Aluminum vs. SAE-AISI S4 Steel

EN AC-21100 aluminum belongs to the aluminum alloys classification, while SAE-AISI S4 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21100 aluminum and the bottom bar is SAE-AISI S4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 340 to 350
670 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Melting Completion (Liquidus), °C 670
1430
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
44
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.2
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.0
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1150
48

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 31 to 33
24 to 77
Strength to Weight: Bending, points 36 to 37
22 to 48
Thermal Diffusivity, mm2/s 48
12
Thermal Shock Resistance, points 15
20 to 65

Alloy Composition

Aluminum (Al), % 93.4 to 95.7
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0
0.1 to 0.5
Copper (Cu), % 4.2 to 5.2
0
Iron (Fe), % 0 to 0.19
95.2 to 96.9
Manganese (Mn), % 0 to 0.55
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.18
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.15 to 0.3
0
Vanadium (V), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0