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EN AC-21200 Aluminum vs. SAE-AISI 1547 Steel

EN AC-21200 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1547 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21200 aluminum and the bottom bar is SAE-AISI 1547 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120 to 130
200 to 220
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.9 to 6.2
11 to 17
Fatigue Strength, MPa 110 to 130
270 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 410 to 440
740 to 800
Tensile Strength: Yield (Proof), MPa 270 to 360
400 to 690

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 930
430 to 1280
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 38 to 40
26 to 28
Strength to Weight: Bending, points 41 to 43
23 to 24
Thermal Diffusivity, mm2/s 49
14
Thermal Shock Resistance, points 18 to 19
23 to 25

Alloy Composition

Aluminum (Al), % 93.3 to 95.7
0
Carbon (C), % 0
0.43 to 0.51
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.2
97.8 to 98.2
Lead (Pb), % 0 to 0.030
0
Magnesium (Mg), % 0.15 to 0.5
0
Manganese (Mn), % 0.2 to 0.5
1.4 to 1.7
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0