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EN AC-41000 Aluminum vs. SAE-AISI 1010 Steel

EN AC-41000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-41000 aluminum and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 57 to 97
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 4.5
22 to 31
Fatigue Strength, MPa 58 to 71
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 170 to 280
350 to 400
Tensile Strength: Yield (Proof), MPa 80 to 210
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 630
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
47
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
12
Electrical Conductivity: Equal Weight (Specific), % IACS 130
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1160
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.4 to 11
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 46 to 300
100 to 290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 18 to 29
12 to 14
Strength to Weight: Bending, points 26 to 35
14 to 15
Thermal Diffusivity, mm2/s 69
13
Thermal Shock Resistance, points 7.8 to 13
11 to 13

Alloy Composition

Aluminum (Al), % 95.2 to 97.6
0
Carbon (C), % 0
0.080 to 0.13
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.6
99.18 to 99.62
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0.3 to 0.5
0.3 to 0.6
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.6 to 2.4
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.050 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0