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EN AC-41000 Aluminum vs. S38815 Stainless Steel

EN AC-41000 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-41000 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 57 to 97
190
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 4.5
34
Fatigue Strength, MPa 58 to 71
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 170 to 280
610
Tensile Strength: Yield (Proof), MPa 80 to 210
290

Thermal Properties

Latent Heat of Fusion, J/g 420
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 630
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.2
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.4 to 11
170
Resilience: Unit (Modulus of Resilience), kJ/m3 46 to 300
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 18 to 29
22
Strength to Weight: Bending, points 26 to 35
21
Thermal Shock Resistance, points 7.8 to 13
15

Alloy Composition

Aluminum (Al), % 95.2 to 97.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.1
0.75 to 1.5
Iron (Fe), % 0 to 0.6
56.1 to 67
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0.3 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0 to 0.050
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.6 to 2.4
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.050 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0