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EN AC-41000 Aluminum vs. S45000 Stainless Steel

EN AC-41000 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-41000 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 57 to 97
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 4.5
6.8 to 14
Fatigue Strength, MPa 58 to 71
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 170 to 280
980 to 1410
Tensile Strength: Yield (Proof), MPa 80 to 210
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 630
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.4 to 11
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 46 to 300
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 18 to 29
35 to 50
Strength to Weight: Bending, points 26 to 35
28 to 36
Thermal Diffusivity, mm2/s 69
4.5
Thermal Shock Resistance, points 7.8 to 13
33 to 47

Alloy Composition

Aluminum (Al), % 95.2 to 97.6
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 0 to 0.1
1.3 to 1.8
Iron (Fe), % 0 to 0.6
72.1 to 79.3
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0.3 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.050
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.6 to 2.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.050 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0