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EN AC-42000 Aluminum vs. SAE-AISI O1 Steel

EN AC-42000 aluminum belongs to the aluminum alloys classification, while SAE-AISI O1 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42000 aluminum and the bottom bar is SAE-AISI O1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 170 to 270
640 to 2060

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
43
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1110
51

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 18 to 28
23 to 73
Strength to Weight: Bending, points 26 to 35
21 to 46
Thermal Diffusivity, mm2/s 66
12
Thermal Shock Resistance, points 7.9 to 12
21 to 68

Alloy Composition

Aluminum (Al), % 89.9 to 93.3
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.55
95 to 97.4
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.65
0
Manganese (Mn), % 0 to 0.35
1.0 to 1.4
Nickel (Ni), % 0 to 0.15
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
0.4 to 0.6
Vanadium (V), % 0
0 to 0.3
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0