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EN AC-42100 Aluminum vs. 1235 Aluminum

Both EN AC-42100 aluminum and 1235 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 3.4 to 9.0
28 to 34
Fatigue Strength, MPa 76 to 82
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Tensile Strength: Ultimate (UTS), MPa 280 to 290
80 to 84
Tensile Strength: Yield (Proof), MPa 210 to 230
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 500
400
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 610
640
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
60
Electrical Conductivity: Equal Weight (Specific), % IACS 140
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
3.8 to 24
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
50
Strength to Weight: Axial, points 30 to 31
8.2 to 8.6
Strength to Weight: Bending, points 37 to 38
15 to 16
Thermal Diffusivity, mm2/s 66
93
Thermal Shock Resistance, points 13
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
99.35 to 100
Copper (Cu), % 0 to 0.050
0 to 0.050
Iron (Fe), % 0 to 0.19
0 to 0.65
Magnesium (Mg), % 0.25 to 0.45
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Silicon (Si), % 6.5 to 7.5
0 to 0.65
Titanium (Ti), % 0 to 0.25
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.070
0 to 0.1
Residuals, % 0 to 0.1
0