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EN AC-42100 Aluminum vs. 2025 Aluminum

Both EN AC-42100 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
110
Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 3.4 to 9.0
15
Fatigue Strength, MPa 76 to 82
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 280 to 290
400
Tensile Strength: Yield (Proof), MPa 210 to 230
260

Thermal Properties

Latent Heat of Fusion, J/g 500
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 610
640
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 910
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
40
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 8.0
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
55
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
46
Strength to Weight: Axial, points 30 to 31
37
Strength to Weight: Bending, points 37 to 38
40
Thermal Diffusivity, mm2/s 66
58
Thermal Shock Resistance, points 13
18

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
3.9 to 5.0
Iron (Fe), % 0 to 0.19
0 to 1.0
Magnesium (Mg), % 0.25 to 0.45
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Silicon (Si), % 6.5 to 7.5
0.5 to 1.2
Titanium (Ti), % 0 to 0.25
0 to 0.15
Zinc (Zn), % 0 to 0.070
0 to 0.25
Residuals, % 0
0 to 0.15