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EN AC-42100 Aluminum vs. 5457 Aluminum

Both EN AC-42100 aluminum and 5457 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 3.4 to 9.0
6.0 to 22
Fatigue Strength, MPa 76 to 82
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Tensile Strength: Ultimate (UTS), MPa 280 to 290
130 to 210
Tensile Strength: Yield (Proof), MPa 210 to 230
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 500
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 610
660
Melting Onset (Solidus), °C 600
630
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 150
180
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
46
Electrical Conductivity: Equal Weight (Specific), % IACS 140
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
50
Strength to Weight: Axial, points 30 to 31
13 to 21
Strength to Weight: Bending, points 37 to 38
21 to 28
Thermal Diffusivity, mm2/s 66
72
Thermal Shock Resistance, points 13
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
97.8 to 99.05
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.19
0 to 0.1
Magnesium (Mg), % 0.25 to 0.45
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Silicon (Si), % 6.5 to 7.5
0 to 0.080
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.070
0 to 0.050
Residuals, % 0
0 to 0.1