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EN AC-42100 Aluminum vs. AISI 304L Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while AISI 304L stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is AISI 304L stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
160 to 350
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4 to 9.0
6.7 to 46
Fatigue Strength, MPa 76 to 82
170 to 430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 280 to 290
540 to 1160
Tensile Strength: Yield (Proof), MPa 210 to 230
190 to 870

Thermal Properties

Latent Heat of Fusion, J/g 500
290
Maximum Temperature: Mechanical, °C 170
540
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
71 to 240
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
92 to 1900
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
19 to 41
Strength to Weight: Bending, points 37 to 38
19 to 31
Thermal Diffusivity, mm2/s 66
4.2
Thermal Shock Resistance, points 13
12 to 25

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
18 to 20
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
65 to 74
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 12
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0