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EN AC-42100 Aluminum vs. ASTM Grade HD Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while ASTM grade HD steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is ASTM grade HD steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4 to 9.0
9.1
Fatigue Strength, MPa 76 to 82
140
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 280 to 290
590
Tensile Strength: Yield (Proof), MPa 210 to 230
270

Thermal Properties

Latent Heat of Fusion, J/g 500
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1410
Melting Onset (Solidus), °C 600
1370
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.1
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1110
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
44
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
180
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 30 to 31
21
Strength to Weight: Bending, points 37 to 38
20
Thermal Diffusivity, mm2/s 66
4.3
Thermal Shock Resistance, points 13
19

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.5
Chromium (Cr), % 0
26 to 30
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
58.4 to 70
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
4.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0