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EN AC-42100 Aluminum vs. ASTM Grade HP Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
140
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4 to 9.0
5.1
Fatigue Strength, MPa 76 to 82
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 280 to 290
490
Tensile Strength: Yield (Proof), MPa 210 to 230
260

Thermal Properties

Latent Heat of Fusion, J/g 500
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1370
Melting Onset (Solidus), °C 600
1330
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 22
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
5.8
Embodied Energy, MJ/kg 150
82
Embodied Water, L/kg 1110
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
21
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
170
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
17
Strength to Weight: Bending, points 37 to 38
17
Thermal Diffusivity, mm2/s 66
3.2
Thermal Shock Resistance, points 13
11

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0
24 to 28
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
29.2 to 42.7
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0