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EN AC-42100 Aluminum vs. AWS ER80S-B3L

EN AC-42100 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B3L belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is AWS ER80S-B3L.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4 to 9.0
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 280 to 290
630
Tensile Strength: Yield (Proof), MPa 210 to 230
530

Thermal Properties

Latent Heat of Fusion, J/g 500
260
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 150
41
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
4.1
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.8
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1110
60

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
120
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
730
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
22
Strength to Weight: Bending, points 37 to 38
21
Thermal Diffusivity, mm2/s 66
11
Thermal Shock Resistance, points 13
18

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
2.3 to 2.7
Copper (Cu), % 0 to 0.050
0 to 0.35
Iron (Fe), % 0 to 0.19
93.6 to 96
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0.4 to 0.7
Molybdenum (Mo), % 0
0.9 to 1.2
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 6.5 to 7.5
0.4 to 0.7
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0
0 to 0.5