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EN AC-42100 Aluminum vs. EN 1.4020 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while EN 1.4020 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is EN 1.4020 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
190 to 340
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4 to 9.0
13 to 34
Fatigue Strength, MPa 76 to 82
340 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 280 to 290
770 to 1130
Tensile Strength: Yield (Proof), MPa 210 to 230
430 to 950

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
890
Melting Completion (Liquidus), °C 610
1390
Melting Onset (Solidus), °C 600
1350
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 22
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.0
2.5
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
140 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
460 to 2290
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
28 to 41
Strength to Weight: Bending, points 37 to 38
25 to 32
Thermal Shock Resistance, points 13
16 to 23

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
16.5 to 19
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
62.8 to 71.8
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
11 to 14
Nickel (Ni), % 0
0.5 to 2.5
Nitrogen (N), % 0
0.2 to 0.45
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0