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EN AC-42100 Aluminum vs. EN 1.4477 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while EN 1.4477 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is EN 1.4477 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
270
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 3.4 to 9.0
22 to 23
Fatigue Strength, MPa 76 to 82
420 to 490
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 280 to 290
880 to 930
Tensile Strength: Yield (Proof), MPa 210 to 230
620 to 730

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
13
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1110
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
180 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
940 to 1290
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
31 to 33
Strength to Weight: Bending, points 37 to 38
26 to 27
Thermal Diffusivity, mm2/s 66
3.5
Thermal Shock Resistance, points 13
23 to 25

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.050
0 to 0.8
Iron (Fe), % 0 to 0.19
56.6 to 63.6
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0.8 to 1.5
Molybdenum (Mo), % 0
1.5 to 2.6
Nickel (Ni), % 0
5.8 to 7.5
Nitrogen (N), % 0
0.3 to 0.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0