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EN AC-42100 Aluminum vs. EN 1.4849 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while EN 1.4849 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is EN 1.4849 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
140
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4 to 9.0
4.5
Fatigue Strength, MPa 76 to 82
120
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 280 to 290
480
Tensile Strength: Yield (Proof), MPa 210 to 230
250

Thermal Properties

Latent Heat of Fusion, J/g 500
320
Maximum Temperature: Mechanical, °C 170
1020
Melting Completion (Liquidus), °C 610
1390
Melting Onset (Solidus), °C 600
1340
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 8.0
7.1
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1110
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
18
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
160
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
17
Strength to Weight: Bending, points 37 to 38
17
Thermal Diffusivity, mm2/s 66
3.2
Thermal Shock Resistance, points 13
11

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0.3 to 0.5
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
32.6 to 43.5
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
36 to 39
Niobium (Nb), % 0
1.2 to 1.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
1.0 to 2.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0