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EN AC-42100 Aluminum vs. EN 1.8522 Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while EN 1.8522 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is EN 1.8522 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
220 to 380
Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 280 to 290
730 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 500
260
Maximum Temperature: Mechanical, °C 170
470
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 150
39
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
4.2
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1110
63

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
26 to 44
Strength to Weight: Bending, points 37 to 38
23 to 33
Thermal Diffusivity, mm2/s 66
11
Thermal Shock Resistance, points 13
21 to 36

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0.29 to 0.36
Chromium (Cr), % 0
2.8 to 3.3
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 0.19
93.7 to 96
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0.4 to 0.7
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 6.5 to 7.5
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.15 to 0.25
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0