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EN AC-42100 Aluminum vs. SAE-AISI M33 Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while SAE-AISI M33 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is SAE-AISI M33 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 280 to 290
810 to 2210

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Melting Completion (Liquidus), °C 610
1550
Melting Onset (Solidus), °C 600
1500
Specific Heat Capacity, J/kg-K 910
440
Thermal Conductivity, W/m-K 150
20
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.0
7.7
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1110
150

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
27 to 75
Strength to Weight: Bending, points 37 to 38
24 to 46
Thermal Diffusivity, mm2/s 66
5.5
Thermal Shock Resistance, points 13
25 to 68

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0.85 to 0.92
Chromium (Cr), % 0
3.5 to 4.0
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.19
71.4 to 76.3
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0.15 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.3 to 2.1
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0