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EN AC-42100 Aluminum vs. S17400 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while S17400 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is S17400 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
280 to 440
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4 to 9.0
11 to 21
Fatigue Strength, MPa 76 to 82
380 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 280 to 290
910 to 1390
Tensile Strength: Yield (Proof), MPa 210 to 230
580 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 610
1440
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
880 to 4060
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
32 to 49
Strength to Weight: Bending, points 37 to 38
27 to 35
Thermal Diffusivity, mm2/s 66
4.5
Thermal Shock Resistance, points 13
30 to 46

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.050
3.0 to 5.0
Iron (Fe), % 0 to 0.19
70.4 to 78.9
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0