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EN AC-42100 Aluminum vs. S21904 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while S21904 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
210 to 300
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.4 to 9.0
17 to 51
Fatigue Strength, MPa 76 to 82
380 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 280 to 290
700 to 1000
Tensile Strength: Yield (Proof), MPa 210 to 230
390 to 910

Thermal Properties

Latent Heat of Fusion, J/g 500
290
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 610
1400
Melting Onset (Solidus), °C 600
1350
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
14
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1110
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
160 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
380 to 2070
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 30 to 31
25 to 36
Strength to Weight: Bending, points 37 to 38
23 to 29
Thermal Diffusivity, mm2/s 66
3.8
Thermal Shock Resistance, points 13
15 to 21

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
19 to 21.5
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
59.5 to 67.4
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
8.0 to 10
Nickel (Ni), % 0
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0