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EN AC-42100 Aluminum vs. S31277 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while S31277 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is S31277 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 3.4 to 9.0
45
Fatigue Strength, MPa 76 to 82
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 280 to 290
860
Tensile Strength: Yield (Proof), MPa 210 to 230
410

Thermal Properties

Latent Heat of Fusion, J/g 500
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 910
460
Thermal Expansion, µm/m-K 22
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.0
6.7
Embodied Energy, MJ/kg 150
90
Embodied Water, L/kg 1110
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
320
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
29
Strength to Weight: Bending, points 37 to 38
25
Thermal Shock Resistance, points 13
19

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
20.5 to 23
Copper (Cu), % 0 to 0.050
0.5 to 1.5
Iron (Fe), % 0 to 0.19
35.5 to 46.2
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 3.0
Molybdenum (Mo), % 0
6.5 to 8.0
Nickel (Ni), % 0
26 to 28
Nitrogen (N), % 0
0.3 to 0.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0