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EN AC-42100 Aluminum vs. S32053 Stainless Steel

EN AC-42100 aluminum belongs to the aluminum alloys classification, while S32053 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42100 aluminum and the bottom bar is S32053 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
190
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 3.4 to 9.0
46
Fatigue Strength, MPa 76 to 82
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 280 to 290
730
Tensile Strength: Yield (Proof), MPa 210 to 230
330

Thermal Properties

Latent Heat of Fusion, J/g 500
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 150
13
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.8
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
33
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.0
6.1
Embodied Energy, MJ/kg 150
83
Embodied Water, L/kg 1110
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1 to 23
270
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 370
270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 30 to 31
25
Strength to Weight: Bending, points 37 to 38
22
Thermal Diffusivity, mm2/s 66
3.3
Thermal Shock Resistance, points 13
16

Alloy Composition

Aluminum (Al), % 91.3 to 93.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
41.7 to 48.8
Magnesium (Mg), % 0.25 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
5.0 to 6.0
Nickel (Ni), % 0
24 to 26
Nitrogen (N), % 0
0.17 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0