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EN AC-42200 Aluminum vs. AISI 304Cu Stainless Steel

EN AC-42200 aluminum belongs to the aluminum alloys classification, while AISI 304Cu stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42200 aluminum and the bottom bar is AISI 304Cu stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 89 to 100
160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.0 to 6.7
45
Fatigue Strength, MPa 86 to 90
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 320
530
Tensile Strength: Yield (Proof), MPa 240 to 260
210

Thermal Properties

Latent Heat of Fusion, J/g 500
290
Maximum Temperature: Mechanical, °C 170
930
Melting Completion (Liquidus), °C 610
1410
Melting Onset (Solidus), °C 600
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
13
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.0 to 20
190
Resilience: Unit (Modulus of Resilience), kJ/m3 410 to 490
110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 34 to 35
19
Strength to Weight: Bending, points 40 to 41
19
Thermal Diffusivity, mm2/s 66
3.5
Thermal Shock Resistance, points 15
12

Alloy Composition

Aluminum (Al), % 91 to 93.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.050
3.0 to 4.0
Iron (Fe), % 0 to 0.19
63.9 to 72
Magnesium (Mg), % 0.45 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0