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EN AC-42200 Aluminum vs. SAE-AISI D3 Steel

EN AC-42200 aluminum belongs to the aluminum alloys classification, while SAE-AISI D3 steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42200 aluminum and the bottom bar is SAE-AISI D3 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.0 to 6.7
9.8 to 15
Fatigue Strength, MPa 86 to 90
310 to 940
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 320
770 to 2050
Tensile Strength: Yield (Proof), MPa 240 to 260
480 to 1550

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
31
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.2
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1110
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.0 to 20
97 to 180
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 34 to 35
28 to 74
Strength to Weight: Bending, points 40 to 41
24 to 47
Thermal Diffusivity, mm2/s 66
8.3
Thermal Shock Resistance, points 15
23 to 63

Alloy Composition

Aluminum (Al), % 91 to 93.1
0
Carbon (C), % 0
2.0 to 2.4
Chromium (Cr), % 0
11 to 13.5
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.19
80.3 to 87
Magnesium (Mg), % 0.45 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0