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EN AC-42200 Aluminum vs. S40910 Stainless Steel

EN AC-42200 aluminum belongs to the aluminum alloys classification, while S40910 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42200 aluminum and the bottom bar is S40910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 89 to 100
160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.0 to 6.7
23
Fatigue Strength, MPa 86 to 90
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 320
430
Tensile Strength: Yield (Proof), MPa 240 to 260
190

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 150
26
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1110
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.0 to 20
80
Resilience: Unit (Modulus of Resilience), kJ/m3 410 to 490
94
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 34 to 35
16
Strength to Weight: Bending, points 40 to 41
16
Thermal Diffusivity, mm2/s 66
6.9
Thermal Shock Resistance, points 15
16

Alloy Composition

Aluminum (Al), % 91 to 93.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
85 to 89.5
Magnesium (Mg), % 0.45 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.17
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0 to 0.5
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0