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EN AC-43400 Aluminum vs. SAE-AISI 1552 Steel

EN AC-43400 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1552 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43400 aluminum and the bottom bar is SAE-AISI 1552 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
220 to 250
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.1
11 to 14
Fatigue Strength, MPa 110
290 to 400
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 270
760 to 840
Tensile Strength: Yield (Proof), MPa 160
460 to 650

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1070
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
81 to 98
Resilience: Unit (Modulus of Resilience), kJ/m3 180
560 to 1130
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 29
27 to 30
Strength to Weight: Bending, points 36
24 to 25
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 12
26 to 29

Alloy Composition

Aluminum (Al), % 86 to 90.8
0
Carbon (C), % 0
0.47 to 0.55
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 1.0
97.9 to 98.3
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.5
0
Manganese (Mn), % 0 to 0.55
1.2 to 1.5
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 11
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0