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EN AC-43500 Aluminum vs. AISI 309 Stainless Steel

EN AC-43500 aluminum belongs to the aluminum alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43500 aluminum and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 91
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 4.5 to 13
34 to 47
Fatigue Strength, MPa 62 to 100
250 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 220 to 300
600 to 710
Tensile Strength: Yield (Proof), MPa 140 to 170
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 550
290
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1070
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 26
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 200
170 to 310
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 24 to 33
21 to 25
Strength to Weight: Bending, points 32 to 39
20 to 23
Thermal Diffusivity, mm2/s 60
4.3
Thermal Shock Resistance, points 10 to 14
14 to 16

Alloy Composition

Aluminum (Al), % 86.4 to 90.5
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.25
58 to 66
Magnesium (Mg), % 0.1 to 0.6
0
Manganese (Mn), % 0.4 to 0.8
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 11.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0