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EN AC-43500 Aluminum vs. SAE-AISI 1025 Steel

EN AC-43500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43500 aluminum and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 91
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.5 to 13
17 to 28
Fatigue Strength, MPa 62 to 100
190 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 220 to 300
450 to 500
Tensile Strength: Yield (Proof), MPa 140 to 170
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1070
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 26
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 200
170 to 470
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 24 to 33
16 to 18
Strength to Weight: Bending, points 32 to 39
17 to 18
Thermal Diffusivity, mm2/s 60
14
Thermal Shock Resistance, points 10 to 14
14 to 16

Alloy Composition

Aluminum (Al), % 86.4 to 90.5
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.25
99.03 to 99.48
Magnesium (Mg), % 0.1 to 0.6
0
Manganese (Mn), % 0.4 to 0.8
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 11.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0