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EN AC-43500 Aluminum vs. SAE-AISI 5140 Steel

EN AC-43500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43500 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 91
170 to 290
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.5 to 13
12 to 29
Fatigue Strength, MPa 62 to 100
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 220 to 300
560 to 970
Tensile Strength: Yield (Proof), MPa 140 to 170
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
45
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1070
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 26
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 200
220 to 1880
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 24 to 33
20 to 34
Strength to Weight: Bending, points 32 to 39
19 to 28
Thermal Diffusivity, mm2/s 60
12
Thermal Shock Resistance, points 10 to 14
16 to 29

Alloy Composition

Aluminum (Al), % 86.4 to 90.5
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.25
97.3 to 98.1
Magnesium (Mg), % 0.1 to 0.6
0
Manganese (Mn), % 0.4 to 0.8
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.0 to 11.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0