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EN AC-43500 Aluminum vs. SAE-AISI D4 Steel

EN AC-43500 aluminum belongs to the aluminum alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43500 aluminum and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.5 to 13
8.4 to 15
Fatigue Strength, MPa 62 to 100
310 to 920
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 220 to 300
760 to 2060
Tensile Strength: Yield (Proof), MPa 140 to 170
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 550
270
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 590
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
31
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1070
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 26
100 to 160
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 24 to 33
27 to 75
Strength to Weight: Bending, points 32 to 39
24 to 47
Thermal Diffusivity, mm2/s 60
8.3
Thermal Shock Resistance, points 10 to 14
23 to 63

Alloy Composition

Aluminum (Al), % 86.4 to 90.5
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.25
80.6 to 86.3
Magnesium (Mg), % 0.1 to 0.6
0
Manganese (Mn), % 0.4 to 0.8
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0